Our Process

Design

It all began with a sketch on a piece of paper over 25 years ago. Our process of concept and design starts with several initial mockups before final approval. After drawing concepts are rendered, our engineering department creates precise 3D models with flawless specifications. The engineering team works hard to assure production of our knives runs as smooth as possible.

 

Materials

Our pride runs deep in the materials we choose to deliver a perfect knife. Over the years we have used various top-shelf materials for our Core, Signature Series and Custom products. We never sacrifice quality for cost. We use nothing but the highest-rated premium metals, carbon fiber, aluminum, plastics and other project-specific materials.

Chassis Materials

    • 6061-T6 Aluminum
      • Premium aluminum alloy used on high end aircraft applications
    • 7075-T6 Ordinance Grade
      • High-strength premium aluminum alloy used on aircraft and aerospace applications
    • Carbon Fiber
      • Lightweight and extremely strong woven filaments that create unique patterns
    • G10 Composite
      • Premium composite material used in the production of select knife handles
    • 3M Grip Inserts
      • 3M branded composite material used for improved grip and versatility

  • Blade Materials

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    • BÖHLER M390MK® steel
      • Best all-around knife steel with excellent edge retention, corrosion resistance and high-level toughness
      • Read more about our specially manufactured steel here
    • Baker Forge Damascus Steel
      • Damascus steel is made through a process of layering and folding different steel alloys. This technique, known as pattern welding, involves heating and forging the layers together, followed by etching to reveal the characteristic patterns.

 

CREATION

After the materials are selected, we begin the creation process. After machining and multiple secondary operations, each knife is built by hand. Day by day, we improve our methods and make sure each product leaves the factory with the very best quality. Moving forward, we are strengthening our quality control to maintain or exceed our already high standards.